Rubber Extrusions


from Nov 27, 2024 hours 14:03 (UTC +05:30)
to Nov 14, 2026 hours 14:03 (UTC +05:30)

When

from Nov 27, 2024 hours 14:03 (UTC +05:30)
to Nov 14, 2026 hours 14:03 (UTC +05:30)

Description

Rubber extrusions are manufactured rubber profiles created by forcing unvulcanized rubber through a die of the desired cross-sectional shape. The process creates continuous lengths of rubber with a consistent profile, suitable for applications in various industries such as automotive, construction, aerospace, and electronics.

Types of Rubber Extrusions

  • Solid Rubber Extrusions: These extrusions are dense and durable, suitable for heavy-duty applications that require high resistance to wear and tear. Commonly used in automotive door seals, industrial gaskets, and window seals.
  • Sponge Rubber Extrusions: Made with a cellular structure, sponge rubber extrusions are more flexible and compressible, offering excellent sealing properties. They are often used in applications needing air or water tightness, like weather stripping and insulation.
  • Dual Durometer Extrusions: These combine two rubber types with different hardness levels in a single extrusion. The harder rubber provides structural integrity, while the softer part offers flexibility. This type is useful for custom sealing solutions.
  • Co-Extrusions: Co-extrusion involves extruding two different materials simultaneously, allowing for unique combinations of materials for applications that require multiple performance characteristics in one product.
  • Materials Used in Rubber Extrusions
    • EPDM (Ethylene Propylene Diene Monomer): Known for its excellent weather, ozone, and UV resistance. Commonly used in outdoor applications and automotive seals.
    • Neoprene: Offers good resistance to oils and chemicals, making it suitable for industrial and marine applications.
    • Silicone: Highly resistant to extreme temperatures, ideal for medical, food-grade, and high-temperature applications.
    • Nitrile (NBR): Known for its resistance to oil, making it a preferred material for fuel and oil-related applications.

    Rubber Extrusion Process

  • Material Preparation: The rubber compound is selected based on the application's requirements and mixed with additives for specific properties.
  • Extrusion: The rubber compound is fed into an extrusion machine where it’s heated and pushed through a die, forming a continuous profile with a specific cross-section.
  • Curing (Vulcanization): The extruded rubber is cured to stabilize its shape and enhance its mechanical properties. This step is crucial for finalizing the product’s flexibility, strength, and durability.
  • Post-Processing and Finishing: Extrusions may undergo cutting, splicing, or joining processes for customization, followed by quality checks.
  • Applications of Rubber Extrusions
    • Automotive Industry: Used for door and window seals, engine gaskets, and trunk seals to prevent noise, dust, and water ingress.
    • Construction: Used as weatherproofing seals for doors, windows, and facades.
    • Aerospace: Rubber extrusions in the aerospace sector provide sealing solutions in cabin windows, access panels, and doors.
    • Electronics: Used as insulators and vibration dampers in electronics and appliances.

    Advantages of Rubber Extrusions

    • Customization: Extrusions can be customized to specific shapes and sizes, offering versatility.
    • Durability: Rubber extrusions provide long-lasting seals with high resistance to environmental and mechanical stresses.
    • Cost-Efficiency: The extrusion process allows for continuous production, which is cost-effective for large-volume applications.

    Rubber extrusions are versatile, durable, and essential components in industries requiring customized sealing solutions. With a variety of materials and shapes, they meet stringent performance requirements, making them ideal for both standard and specialized applications.

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